Calibration Equipment for Vehicle Overload Detection Systems
  • Calibration Equipment for Vehicle Overload Detection Systems
  • Calibration Equipment for Vehicle Overload Detection Systems
  • Calibration Equipment for Vehicle Overload Detection Systems
  • Calibration Equipment for Vehicle Overload Detection Systems
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Calibration Equipment for Vehicle Overload Detection Systems

Truck-mounted calibration system with axle-load and dimension simulation for verifying weigh-in-motion and overload detection stations.

Working Principle

The over-limit detection system calibration device employs a six-axle articulated combination vehicle as its primary carrier, comprising a tractor unit, a semi-trailer, as well as an axle load simulation device and an external dimension simulation device integrated onto the semi-trailer.

The axle load simulation device consists of a movable counterweight loading assembly, a hydraulic pump unit, and position detection and positioning devices. The vehicle and cargo external dimension simulation device mainly comprises five modular groups and external dimension simulation bars.

Equipment Parameters

GroupItemSpecifications
Tractor ParametersDrive Form6*4
Gross Mass25000kg
Curb Mass8800kg
Axle Quantity3
Wheelbase3400+1400 (mm)
Axle Load7000/18000(two-axle group)
Overall Dimension L×W×H7120×2496×3940mm
Maximum Speed89km/h
Permitted Occupants in Cab2 persons
Permitted Towed Gross Mass40000kg
Max Saddle Load of Semi-trailer16070kg
Fuel Tank860L+240L dual fuel tank
Box-type Metering Semi-trailer ParametersChassis Overall Dimension12600*2550*1295mm
Cargo Box Overall Dimension L×W×H12400*2480-2550*2705mm
Structure FunctionBox-type structure, both sides of cargo box adopt integral wing-opening structure, side door available
Unfolding Height≥3600mm
Gross Mass40000kg
Curb Mass10000kg
Rated Mass30000kg
Max Saddle Load15000kg
Brake16-ton drum brake, 13-ton axle
Wheelbase6780+1310+1310(mm)
Axle Quantity3
Axle Load- /13000kg(single axle)
Tyre12 inflatable tyres
ABS1-axle & 3-axle ABS equipped
Manufacturing ComplianceComply with GB1589-2016, GB21861-2014, GB18565-2016 and other industrial specifications
Box Bottom Plate≥6mm anti-skid steel plate, through-type secondary beam, 16Mn steel plate
Cross BeamMn steel bent parts, spacing 30cm; frame made of high-strength carbon steel square tube, plastic-sealed anti-rust treatment
Retrofit Service ParametersGuardrailAluminum alloy; beam-stringer connection: upper riveted, lower welded
Overload CapacityUp to 200%
Reserved Installation Space50cm width × 2.2m height empty space for equipment installation

Advantages and Features

FeatureDescription
More RapidCapable of performing rapid and synchronized metrological verification and calibration on key equipment in the over-limit detection system, including weighing detection devices and vehicle external dimension detection equipment, without requiring the vehicle to stop, significantly reducing metrological service costs.
More AccurateThe original metrological test data is aggregated in real-time to the IoT data platform, enabling timely data processing and issuance of metrological test results, and providing prompt feedback on the accuracy of key equipment parameters within the over-limit detection system, effectively improving equipment operational efficiency and the accuracy of metrological equipment and reducing disputes over data accuracy in over-limit enforcement operations.
More PreciseHigh measurement accuracy. Through scientific system planning and design, combined with high-performance sensors, a high-precision algorithm, and high-speed dedicated data acquisition system, and customized digital signal processing algorithms, the deflection data is ensured to be accurate and reliable.
More SafeThe aggregated metrological test data from various over-limit detection systems serves as an integral part of the big data for over-limit enforcement in the transportation industry, ensuring the accuracy and reliability of over-limit detection equipment and providing fundamental scientific data support for industry over-limit enforcement efforts.

Working Principle

The over-limit detection system calibration device employs a six-axle articulated combination vehicle as its primary carrier, comprising a tractor unit, a semi-trailer, as well as an axle load simulation device and an external dimension simulation device integrated onto the semi-trailer.

The axle load simulation device consists of a movable counterweight loading assembly, a hydraulic pump unit, and position detection and positioning devices. The vehicle and cargo external dimension simulation device mainly comprises five modular groups and external dimension simulation bars.

Equipment Parameters

GroupItemSpecifications
Tractor ParametersDrive Form6*4
Gross Mass25000kg
Curb Mass8800kg
Axle Quantity3
Wheelbase3400+1400 (mm)
Axle Load7000/18000(two-axle group)
Overall Dimension L×W×H7120×2496×3940mm
Maximum Speed89km/h
Permitted Occupants in Cab2 persons
Permitted Towed Gross Mass40000kg
Max Saddle Load of Semi-trailer16070kg
Fuel Tank860L+240L dual fuel tank
Box-type Metering Semi-trailer ParametersChassis Overall Dimension12600*2550*1295mm
Cargo Box Overall Dimension L×W×H12400*2480-2550*2705mm
Structure FunctionBox-type structure, both sides of cargo box adopt integral wing-opening structure, side door available
Unfolding Height≥3600mm
Gross Mass40000kg
Curb Mass10000kg
Rated Mass30000kg
Max Saddle Load15000kg
Brake16-ton drum brake, 13-ton axle
Wheelbase6780+1310+1310(mm)
Axle Quantity3
Axle Load- /13000kg(single axle)
Tyre12 inflatable tyres
ABS1-axle & 3-axle ABS equipped
Manufacturing ComplianceComply with GB1589-2016, GB21861-2014, GB18565-2016 and other industrial specifications
Box Bottom Plate≥6mm anti-skid steel plate, through-type secondary beam, 16Mn steel plate
Cross BeamMn steel bent parts, spacing 30cm; frame made of high-strength carbon steel square tube, plastic-sealed anti-rust treatment
Retrofit Service ParametersGuardrailAluminum alloy; beam-stringer connection: upper riveted, lower welded
Overload CapacityUp to 200%
Reserved Installation Space50cm width × 2.2m height empty space for equipment installation

Advantages and Features

FeatureDescription
More RapidCapable of performing rapid and synchronized metrological verification and calibration on key equipment in the over-limit detection system, including weighing detection devices and vehicle external dimension detection equipment, without requiring the vehicle to stop, significantly reducing metrological service costs.
More AccurateThe original metrological test data is aggregated in real-time to the IoT data platform, enabling timely data processing and issuance of metrological test results, and providing prompt feedback on the accuracy of key equipment parameters within the over-limit detection system, effectively improving equipment operational efficiency and the accuracy of metrological equipment and reducing disputes over data accuracy in over-limit enforcement operations.
More PreciseHigh measurement accuracy. Through scientific system planning and design, combined with high-performance sensors, a high-precision algorithm, and high-speed dedicated data acquisition system, and customized digital signal processing algorithms, the deflection data is ensured to be accurate and reliable.
More SafeThe aggregated metrological test data from various over-limit detection systems serves as an integral part of the big data for over-limit enforcement in the transportation industry, ensuring the accuracy and reliability of over-limit detection equipment and providing fundamental scientific data support for industry over-limit enforcement efforts.